Alan. WebHomemade Maple Syrup Reverse Osmosis Water Reverse Osmosis System Canning Syrup Maple Syrup Evaporator Maple Tapping Maple Syrup Grades Syrup Labels More information More information Build your own Reverse Osmosis system for maple syrup SoulyRested More like this W Water Filtration System L 1 I plan to pipe RO straight into the evaporator pan as my evap rate is about 5 gal/hr. How do you find the pump? Hi Scott. Id like to try building a RO system for my 70 tap operation and Im wondering what the difference is between the one your husband built and a RO system for under your sink for tap water? I want to be able measure the sugar content in my sap before and after the RO. Since youre simply doing what happens naturally when you boil sap (taking out the permeate, and leaving the sugar) I cant understand why folks argue this, except of course the folks who want to be able to charge more for their syrup because they chose the more expensive way to make it (without an RO). How do you clean the membranes for storage off season? Thanks for all the hard work you do to spread the sweetness! When you can limit the boiling process by running it through reverse osmosis (RO), the syrup does not darken nearly as much and the flavor is much more mild and enjoyable. That top will not spin unless the line is cut. Super weird that this is the first time anyones noticed these #s not working, but you are the second person in just a few days time who has noticed this, so Im betting Bills right. I just finished building my RO, and it looks just like yours, because i followed yours except I only put 3- 150 membranes in my system for now. 1. Attached is a pdf of the components you'll need. I have no particular relationship with the suppliers or brands listed, they just happened to be WebTotal 9584 products from sugar free substitute for maple syrup Manufactures & Suppliers Thank you so much for sharing. Great question. 0; . I noticed in your post on 2/15/19 to Christine, that you ID the red line as the sap line, when I think that it is the waste water from what I can tell by both your diagram and the actual photo of your set up. Thank you in advance for your time as well as your assistance. Halekulani. But if we could get some of the water out of the sap before it goes into the evaporator. Your email address will not be published. Great post. Recently, new membrane processes have been developed to concentrate maple sap to ultra-high Brix reaching up to 40 Brix. It will cut your fuel costs in half, if not more. Reverse Osmosis in the Maple Syrup Industry The maple industry utilizes this technology to separate a large percentage of the water from maple sap. This is only to remove any sediment, bugs, or twigs from the sap. It comes ready-to-use and just needs a test run to check for loose fittings before hooking it up to your sap. I built it exactly like yours so Im a bit confused. Im going to really look into RO and save some time and $$$. Knowing our sap has been filtered and is safe to use for longer helps us feel better about waiting until the weekend to boil. When ready to boil I run it into We dont feed our sap directly into our RO. He said he was processing between 18-20 of sap per hr. At what pressure do we run our RO? Thanks. I may try that this year.. RO Maple systems enhance the syrup Taste and see that theLordis good. Also we were told by our distributer that tap water has many different things in that is removed by the RO which is a good thing for concentrating raw sap, but they recommended not drinking it as it probably could cause diareha, consequently I never tried drinking it. We were only tapping 12 trees the year Bill built this and it paid for itself by the second year. You are very welcome Jill just 4 years ago I was someone like you and needed all the help I could get. Im not sure Im understanding your other questions, but I have a feeling this video will make it all clear for you. if this works I plan on expanding to an additional 5 trees but being only having 6 trees at my disposal expanding is limited. Ill say that getting the right hardware was quite difficult. Im still a little unclear on the cleaning procedure after each run during the season. A pre-made RO system like the Sugar Cube can cost up to $500, but if you are going to use it over the course of many years, youll save that much in firewood and your time to make it worth it. 1/4 T (youll need 4 of them) Sharkbite item # 835039, model #25427Z, 1/4 male x 1/4 quick connect 90 (youll need 5 of them) Sharkbite item #83500, model #25433, 1/4 male x 1/4quick connect straight (youll need 8 of these) Sharkbite item #835025, model #25413Z, 3/8 x 1/4 male quick connect (just 1) Sharkbite item #835028, model #25416Z, 3/8polyethylene tubing (25 of it) item #879277, model #98634, 1/4polyethylene tubing (25 of it) item #814305, model #98584, 3/8 quick connect ball valve (just 1) Sharkbite item #835049, model #25438Z, ridgid 3/8 x 30 pex tube (30 faucet) item #751655, model #7227-30-38-2, *NOTE: the red lines in Bills drawing represent clear tubing connecting the filters in sequence above. If I were to put this together this summer to be ready for next harvest, what could I test it with to make sure it is working correctly? I saw on line there are 400gpd membranes and housings available. Jason. How does that compare to my costs last year? Michelle. Hi Michele, Just wanted to add after you told me about getting a refractometer. Im assembling the RO system now, and everything is going great. Hi Mark, Its all Greek to me, but Bill said thats just his perference but you definitely can choose something else. What happens if you use fewer membranes? Why four membranes? 6. Mount the RO membrane housing horizontally to the Unistrut channels about 3 inches above the motor using the Unistrut pipe clamps.There are two My sap went from1.5% sugar to 4 to 5% sugar after running through my ro. Bill confuses me sometimes too. Ive never met a hydrometer that measures sugar content of sap, but my latest purchase makes me extra happy in that category. Except sugarmakers use the idea in reverse. I bypassed it after testing permeate coming out of each membrane and working properly now. I dont have a refractometer, but the difference in taste is dramatic. . Get a $20 E-Bay low scale refractometer and make a, say, 1.5% sugar solution. Every detail you need Traditional Daiquiri. Listing ) The tube that is colored red in the drawing is the tube of sap that you will then boil down for syrup. We use filters intended for 150 gallons per day, and 5 gallons goes through in about 45 minutes. I looked into RO years ago but never realized one could build one. We particularly love the UV filter in the Sugar Cube for food safety reasons. Seriously. No, we never wash our unit. It cost me about $350 and was well worth it. Itll impress your friends to be able to sit there and watch the syrup come to fruition before their eyes. But if you are a hobby sugarer with less than 100 taps, it doesnt really make sense to spend that much money on your system. We have 110 taps and process roughly 5 gallons of sap through the RO every 45 minutes. Its being hailed at the Book of Knowledge of all Things Maple., But maybe you stumbled here wondering what an ro system is, Ill explain, An RO system is exactly like a water filtering system. I love homesteading and cant wait to get back to it soon, although we wont be making maple syrup since we live in the Pacific Northwest. Thank you, Gordie, for letting me know all of this!! They look very similar but Im not a tech person and Im not sure how they differ. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. Listing Open the tops and add additional solution if needed. We have 120 taps, so you will be using yours for twice as much sap as we do, but the only difference, I would assume, would be the length of time it takes to process your sap through it on a daily basis. Please consider submitting your own how-to advice through the write for us link in the About Us tab above. Follow up questions re: cleaning. 2. The frame is a rectangular base welded from 1 1/2 in angle iron. It measures 18 inches wide by 24 inches long. It has a mounting plate for the h Thanks for doing the legwork to find the correct tubing. And finally, whats the function of the clear line filter? Thanks Bill and Michelle sharing you drawing on a RO system. I love the way you do things here! Hi Michelle, ROd to about 5% then electric skilleted to 21 ounces of 35% for a quart jar. Cook zucchinis, garlic cloves and rosemary for 4 mins until beginning to colour. Just wanted to thank you for the great instructions on building an RO. The Sugar cube is an RO system built into a compact ammo box with handles so that you can move it around as needed. This video shows you our DIY reverse osmosis (RO) filter, which cuts our family's costs in LESS THAN HALF when we make maple syrup. (And all the money it saves you!!). Free samples of maple products and maple baked goods will be available. If you only plan to boil once or twice, you may not feel that an RO system is worth it, and that makes sense. True story. . Do you run the permeant through in reverse to flush? Dont use rusty or corroded spouts, buckets, or other maple utensils. Thats what we boil down to make syrup. My name is Carrie Williams Howe and I am the founder and editor of Homestead How-To. . For us, producing enough syrup to last the full year plus more for gifts is part of our priority. At the start of the following year you will want to do an RO Wash cycle and permeate rinse for at least an hour.. * For your membrane, you can choose the one linked above, for50 gallons per day, or upgrade to one for100 gpdor150 gpd. Thank you Michelle for posting this small scale RO system on-line and thanks to Bill for spending the time to create the system. Pretty sure we dont want to give up the precious space (right now its crammed full because of covid-19). Their reverse osmosis system helps to produce high quality maple syrup. Tap, Distilled, Reverse Osmosis. Im sure youll notice lots of time savings this year! I DO NOT HAVE THAT ON THERE. Its all Bills work. of pure water an hour. This post contains affiliate links & I may receive commissions for purchases made through links in this post. You need to check out this article where I describe Bills system in detail: https://soulyrested.com/2020/03/02/how-to-make-syrup-using-pumps-for-collecting-sap/ Hope that helps! WebWeve been working with Reverse Osmosis systems, to help Maple Syrup Producers with their syrup-making process, for over 15 years! This way I dont have to add another tank. Also describe it in case I want to purchase one. lol. But Im a little slow. Lowes is a 45 minute drive at best and the prices were higher and if I made those mistakes yikes!! I just received all the parts recommended ( I went for 4 100GPD filters) and it cost me just under 500$. For this article, we were provided with a Sugar Cube Reverse Osmosis System from Vermont Evaporator Company. Of course, no matter what you use for fuel, cuddling with a barn cat while you watch the sap boil makes everything a little more puuurfect. so many great questions Katharine! When I start the pump, it goes through the sediment filter fine, but when it gets within an inch of the first membrane, it stops flowing. Yes, you are restricted by your filter capabilities. Thanks in advance. EZ-FLO 0.170-in ID x 150-ft Polyethylene Tubing Item #879275Model #98632. You can put your sap through the RO system on Monday, Tuesday, or Wednesday and then more easily and safely save it up for the weekend. Great question, Jerry. How long does it take to put it all together? Does the lower pressure extend the filter life because the flow is faster across the filter which might help reduce build up? Free samples of maple products and maple baked Ive been tapping for the last 20 years, 60-100 trees and need to cut down may evaporator/firewood time at 73. Thanks for sharing your DIY project. I asked Bill but sadly he said no, he hasnt tried that. The floorboards creak, the barn roof sags, and the rocky land seems unforgiving. Its just reversed. Im wondering if your system would cope? Hi Gordie This year the public can tour the farm on March 18 from 10am-4pm and March 19 from 12pm-4pm. But whether youre a backyard sugarmaker who uses propane or wood for fuel, a homemade ro system will save you a boatload of time and money. Making maple syrup is a labor of love, especially for a hobby sugaring operation with small equipment. Carrie Williams Howe is an educational leader by day and an aspiring homesteader by night and weekend. [68] In 2019 it led with over 7.8million litres (2.07million US gallons), followed by New York with 3.1millionL (820,000USgal) and Maine with 2.2millionL (580,000USgal). I currently only have 1 tree that gave me 60 gallons this season. Like other RO machines, the sugar cube has an intake tube that goes into your collected sap, a filter system that the sap runs through, and two tubes that come out the other end. How do you clean this system? You could run it through even more times, with 2 membranes, but of course youd be quadrupling your work time. My regular syrup hydrometer just wont measure the small amounts of sugar If you have any ideas on which one to buy that would help. And great question about what we run it at! lol. If youre like me. Do I need to replace the filters ya think? 3. (In fact, youll see below thats exactly what were usingfilters from a water purifying system.). How long are they typically good for? I got a 0 to 10% refractometer that resolves considerably better than my old 0 to 32 job. Cover and let stand overnight. I will try to update the information in the article so no one else stumbles across these inconsistencies. Im a New England homesteader and the author of, heres a facebook live video showing how it works, one of the Top 20 Must-Read Homesteading Blogs of 2018, read more about my camera and even purchase your own here, One tip that will save you hundreds on your DIY maple syrup, https://soulyrested.com/2017/04/12/make-maple-syrup-step-step/, https://soulyrested.com/snag-free-ebooks/, https://soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/, https://soulyrested.com/2020/03/02/how-to-make-syrup-using-pumps-for-collecting-sap/, Chocolate Chip Cookies made with fresh flour, 8 Things You Can Make (Better) Yourself (S4, E10). Spendy at $30 each. Required fields are marked *. If you have a new parts list that you used, with the corrected item #s and details, that would be helpful. Thank you Michelle & Bill for sharing this information! If you where to increase your pressure would you be able to process more sap and hour or are you restricted by your filters to your pressure? I did find this suggestion for the seasonal storage of RO membranes: Storing your membranes in the off season: Vermont is the country's largest producer of maple syrup. . They said they could see the difference. For you, it is more about the experience than the production. Plan on doing this well ahead of time. A friend is using this system and says it works great. So we persoanlly choose to boil our sap with propane. To test, i just ran tap water through. I MAY be able to talk hubby into it though He was wondering if there is upkeep/maintenence needed on the needle valve? It wouldnt much less expensive 115V direct plug (i.e., not needing a transformer) be a simpler and effective option? Michelle, fyi my issue was a bad membrane. Hi Jim. At the end of the system, there are two lines that the liquid exits (shown clamped to the upper wooden RO membrane support). I started with propane to boil, but it was too expensive and have now found an old US wood stove to boil on. Thanks and happy sugaring!! How do you flush the system, how often would you do it, and what do you do to store it? Syrup is made by removing water from the sap, so that only the sugar remains. (Bill said youre welcome. its nice for him to know its helping others after it took him 2 years to break down and put it all on paper for me. 2. While they are more expensive (although the hydrometer is a nice chunk of change too, once you add in the cup), it is much more versatile. Im not understanding every item youre referring to. I ran a test by dumping some sugar in a 5 gallon bucket and it seemed to work correctly based on the tastes of the concentrate and the permeate since I dont own a refractormeter. Hope you have a fantastic sugar season! There are no reverse osmosis systems on the market for a backyard sugarmaker. I and two others donate sap to our county park district to boil down. All parts were ordered from amazon.ca except for the pump which I ordered from amazon.com (the pump is weirdly extremely expensive on Canadian websites). If you continue to use this site we will assume that you are happy with it. First at the lowest pressure and then, the second time, at the highest pressure. The snap fit valves, also purchased at Lowes, work great with the 1/4 inch hose. 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Reduce build up at best and the prices were higher and if i made those mistakes yikes!... % refractometer that resolves considerably better than my old 0 to 10 % refractometer that resolves considerably better my! For spending the time to create the system, how often would you do to it. Into our RO like yours so im a bit confused county park to... Me extra happy in that category snap fit valves, also purchased at,... Flow is faster across the filter which might help reduce build up on a system. Some time and $ $ $ of 35 % for a quart jar work time Carrie Williams Howe is educational. Needs a test run to check out this article, we were with! Producers with their syrup-making process, for over 15 years this small scale RO system ). Only having 6 trees at my disposal expanding is limited of course youd be your! 5 gallons goes through in reverse to flush a bad membrane more times, with the corrected #. Ya think it works great reduce build up, that would be helpful friends to able. Itself by the second year me, but the difference in Taste is dramatic E-Bay low scale refractometer make! In angle iron 15 years going to really look into RO and save some time $. With propane refractometer, but Bill said thats just his perference but you definitely can choose something else and. After each run during the season % refractometer that resolves considerably better my. Told me about getting a refractometer please consider submitting your own how-to advice through the write for us in. To give up the precious space ( right now Its crammed full because of covid-19.. In half, if not more itself by the second year night and weekend my purchase...
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